Importance of maintenance function is a significant tool in the constant quest for excellence and the balance needed to maintain machinery in excellent condition and minimizing non-productive time is not easy. Failure to achieve this balance results in unnecessary loss of money and manpower. This course is focused on providing a thorough understanding of planning and scheduling of maintenance management.

This course will introduce the attendee to practices and concepts that are being used to effectively manage maintenance in world-class process plants. It will also introduce the participants to the framework for maintenance excellence and a business model for managing maintenance.

Upon successful completion of this course, the delegates will be able to:

• Obtain knowledge on the modern maintenance management
• Learn Modern maintenance techniques and methodologies that conform to the fast growing industries in the world
• Use total maintenance strategy and benchmarking with world class industries to increase maintenance performance and cost effectiveness
• Optimize the running operation of assets to a much ‐ much longer compared to that generally applied without sacrificing their performance and conditions and at all times preserving their functions
• Apply Pareto in the diversified assets
• Understanding the differences between failure management and failure prevention to preserve function of assets in their performance standards
• New paradigm of modern maintenance management approach, to totally transform the archaic maintenance conducts to a new, logical and effective maintenance management of the future
• Apply the modern maintenance methods of Reliability Centered Maintenance (RCM) and Total Productive Maintenance (TPM)

The course is intended for maintenance engineers and maintenance managers, superintendents, senior supervisors and those who are involved with planning and scheduling of maintenance functions.

Day 1:

Modern Maintenance Management Approach

• Modern maintenance techniques and methodologies

• Total maintenance strategy and bench marking to increase maintenance performance and costs effectiveness

Day 2:

Modern Maintenance Management Approach (cont’d)

• Optimization of running operation of assets along with its preservation at all times their functions?

• Pareto principle in the diversified assets

Day 3:

New Paradigm in Modern Maintenance and Failure Management

• New paradigm of modern maintenance management approach, to totally transform the archaic maintenance conducts to a new, logical, and effective maintenance management of the future?

• Understanding the differences between failure management and failure prevention to preserve function of assets in their performance standards

Day 4:

Successful and Proven Maintenance Technique and Methodology in Industries

• Total Productive Maintenance (TPM) its foundation and strength

• Reliability Centered Maintenance (RCM) its foundation and strength

Day 5:

Successful and Proven Maintenance Technique and Methodology in Industries (cont’d)

• Human resources management of change in future maintenance management

• Beware to system operation and maintenance procedures that is not optimized by RCM procedure that can caused catastrophic accidents to the assets

A variety of methodologies will be used during the course that includes:

·         (30%) Based on Case Studies

·         (30%) Techniques 

·         (30%) Role Play

·         (10%) Concepts

·         Pre-test and Post-test

·         Variety of Learning Methods

·         Lectures

·         Case Studies and Self Questionaires

·         Group Work

·         Discussion

·         Presentation

This rate includes participant’s manual, Hand-Outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day.

Daily Course Timings:

    08:00 - 08:20       Morning Coffee / Tea

    08:20 - 10:00       First Session

    10:00 - 10:20       Coffee / Tea / Snacks

    10:20 - 12:20       Second Session

    12:20 - 13:30       Lunch Break & Prayer Break

    13:30 - 15:00       Last Session