Asset Life Cycle & Maintenance Management
13-01-2025 - 17-01-2025 | 3800 $ | دبي |
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Modern process and manufacturing industries are complex and capital intensive. Today’s competitive global marketplace requires them to be maintained so as to maximize uptime and minimizing operational costs. This course is designed to provide pertinent information and practical insight with Best Practices concepts about Maintenance & Reliability management to improve the performance of machines and enhance their reliability.
How to minimize the costs associated with equipment downtime and loss of production by implementing these practices.
Life-cycle costs include cradle to grave costs converted economic models. For most of plant and equipment’s the initial purchase price of the equipment is a small percentage of the total costs associated with maintenance costs, failure costs and downtime costs.
This course covers how to reduce failure of equipment and increase the reliability and the wellness of the plant overall. The course discusses the idea of using maintenance methods to minimize the Life Cycle Cost and how to develop a strategic reliability plan. The course will be interactive covering extensive case studies and real-life situations.
Upon successful completion of this course, the delegates will be able to:
This course is highly recommended to all maintenance, reliability engineering, plant engineering and technical support staff including maintenance foremen and supervisors. The course is designed for anybody associated with plant maintenance and those who wish to gain overview into modern maintenance & reliability management with no previous formal training will also find this course useful.
Day 1:
· Introduction
· Introduction to maintenance
· The six purposes of maintenance
· To know about maintenance levels and priorities
· Equipment criticality analysis and work prioritization
· Plant and equipment life cycle
Day 2:
· Maintenance Types – Preventative, Corrective, Predictive
· Choosing of maintenance type
· Maintenance Best Practices
· Maintenance by Plan vs. Maintenance by Default
· Building a maintenance management plan
· When and how much maintenance?
Day 3:
· Measuring Plant & Equipment Performance
· Set Standards and Standardize their Use
· Using Condition Monitoring to Optimize Availability
· Building Credible Preventive Maintenance Procedures
· Condition-based maintenance techniques
· Maintenance and Reliability interdependence
Day 4:
· Turnarounds, Shutdowns and Outages
· Equipment Reliability
· Equipment reliability and availability
· Root cause Analysis ( RCA)
· Failure mode effects analysis (FMEA) fundamentals
· A Roadmap for Reliability Improvement
Day 5:
· Reliability-Centered Maintenance/ Preventive Maintenance
· Optimization
· Reliability of Series Work Process
· Parallel Process Reliability
· focusing reliability improvement
· FMECA as a method for analyzing, prioritizing and avoiding potential equipment failures
A variety of methodologies will be used during the course that includes:
· (30%) Based on Case Studies
· (30%) Techniques
· (30%) Role Play
· (10%) Concepts
· Pre-test and Post-test
· Variety of Learning Methods
· Lectures
· Case Studies and Self Questionaires
· Group Work
· Discussion
· Presentation
This rate includes participant’s manual, Hand-Outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day.
Daily Course Timings:
08:00 - 08:20 Morning Coffee / Tea
08:20 - 10:00 First Session
10:00 - 10:20 Coffee / Tea / Snacks
10:20 - 12:20 Second Session
12:20 - 13:30 Lunch Break & Prayer Break
13:30 - 15:00 Last Session