Materials Failure Analysis & Evaluation
03-06-2024 - 07-06-2024 | 3800 | Istanbul |
---|
This course is for plant and reliability engineers, maintenance engineers, mechanical engineers, inspectors and managers who wish to increase their knowledge on the key aspects of designing and maintaining fixed equipment.
This course is intended for plant engineers in design, maintenance, reliability and inspection; project engineers involved with the purchase of new equipment; plant inspectors responsible for fixed equipment; maintenance staff interested in expanding their understanding of metallurgy; as well as associated individuals in central engineering functions.
Upon successful completion of this course, the delegates will be able to:
This course is especially valuable for recent graduate engineers and new inspectors, mechanical engineers, maintenance engineers and anyone who wish to gain more knowledge.
Day 1:
Materials and Properties
A. Construction Materials
- Carbon Steel
- Low Alloy Steel
- Stainless Steels
- Ni Alloys
- Cu Alloys
- Ti Alloys
- Aluminum Alloys
B. Mechanical Properties
- Tensile
- Impact
- Hardness
- Fatigue
C. Physical Properties
- Thermal Expansion
- Thermal Conductivity
- Electrical Conductivity / Resistivity
Steel Making
A. Melting Processes
B. Role of Alloying Elements
C. Grain Size and De-oxidation Relationship to Toughness
Day 2:
Crystal Structure and Heat Treatment
A. Crystal Structure
B. Iron Carbon Diagram
C. Continuous Cooling Diagrams
D. Time-Temperature-Transformation Diagrams
E. Annealing, Normalizing, Quenching, Tempering, PWHT
Material Specifications/Identification
A. ASTM /ASME
B. SAE / AISI
C. Unified Numbering System
Day 3:
Castings
A. General
B. Cast Irons - Gray, Ductile, Malleable
C. Austenitic SS Castings - ACI Castings Corrosion and Heat Resisting
Day 4:
Miscellaneous Materials Issues
A. Failure Analysis
B. Material Selection
Day 5:
• Failure Analysis
• Bolted Flange Connections
• Mechanical Repairs
• Vibration Failures (Fixed Equipment)
• Material Properties
• Inspection and Testing (RBI & Inspection Methods)
• Principles of Corrosion (Case Studies)
• Cracking
• Welding & Welding Repair
• Mechanical Joints and Repairs
• Various Failure Mechanisms
• Failure Analysis
A variety of methodologies will be used during the course that includes:
· (30%) Based on Case Studies
· (30%) Techniques
· (30%) Role Play
· (10%) Concepts
· Pre-test and Post-test
· Variety of Learning Methods
· Lectures
· Case Studies and Self Questionaires
· Group Work
· Discussion
· Presentation
This rate includes participant’s manual, Hand-Outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day.
Daily Course Timings:
08:00 - 08:20 Morning Coffee / Tea
08:20 - 10:00 First Session
10:00 - 10:20 Coffee / Tea / Snacks
10:20 - 12:20 Second Session
12:20 - 13:30 Lunch Break & Prayer Break
13:30 - 15:00 Last Session