Mechanical Integrity & Reliability in Refineries, Petrochemical & Process Plants
22-07-2024 - 26-07-2024 | 3800 | Dubai |
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This course will provide a comprehensive review of the various aspects of engineered safety and mechanical integrity in refineries, oil and gas plants and petrochemical plants.
Principal emphasis is placed on the primary means of achieving plant integrity, which is the prevention of pressure equipment and piping failures, particularly, any which could cause significant consequences.
This course builds on a focused and practical coverage of engineering materials properties and selection and provides structured procedures and applicable calculation formulae and methods for the mechanical design of process piping systems and pressure equipment.
The course underscores the importance of interactions and cooperation between the three key functions of engineering, operation and maintenance in achieving the optimum mechanical reliability level in the plant. It enforces this key issue with practical examples of significant failures resulting from lack of understanding of the roles, responsibilities and interfaces between these functions.
Upon successful completion of this course, the delegates will be able to:
This course is particularly valuable for refinery and petrochemical plant technical professionals, engineers, inspectors, maintenance personnel, as well as for project and consulting engineers and engineering and technical personnel involved in plant mechanical integrity and reliability.
Day 1:
Technical Integrity, Industrial Failures and Safety in Design
Technical Integrity (An Overview)
Industrial Failures Catastrophic Failures Do Happen
Safety in Design I
Safety in Design II
Integration of operability and maintainability in design
Workshop 1: Failure Consequences Case studies and worked examples
Day 2:
Material Selection and Design of Major Equipment and Piping Systems
Design Codes, Standards, Specifications, and Best Practices
Engineering Materials I
Engineering Materials II
Design of Major Plant Equipment Methodology and key considerations
Design of Piping Systems I Pressure Integrity
Design of Piping Systems II Mechanical Integrity
Day 3:
Failures and Failure Prevention
Safeguarding Systems I Guidelines and Best Practices
Safeguarding Systems II Safety Systems Key Design Considerations
Failures in Piping and equipment Pressure Vessels, Piping and Boilers
Failures in Rotating Equipment
Failure Prevention
Testing and Monitoring
Failures due to Improper Operation and Maintenance
Day 4:
Hazard and Risk Identification, Assessment and Management
Hazard Identification and Assessment
Risk Analysis, Assessment and Management
Integrated Safety Management Plan
Hazard and Operability Reviews
Management of Change
Day 5:
Operation and Maintenance Aspects of Plant Integrity
Fitness for Service / Engineering Critical Assessments
Maintenance Strategies and Programs
Rerating Piping and Pressure Vessels
Engineering Information and Systems Management
Troubleshooting Plant equipment and Piping systems
Technical Integrity Audits
A variety of methodologies will be used during the course that includes:
· (30%) Based on Case Studies
· (30%) Techniques
· (30%) Role Play
· (10%) Concepts
· Pre-test and Post-test
· Variety of Learning Methods
· Lectures
· Case Studies and Self Questionaires
· Group Work
· Discussion
· Presentation
This rate includes participant’s manual, Hand-Outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day.
Daily Course Timings:
08:00 - 08:20 Morning Coffee / Tea
08:20 - 10:00 First Session
10:00 - 10:20 Coffee / Tea / Snacks
10:20 - 12:20 Second Session
12:20 - 13:30 Lunch Break & Prayer Break
13:30 - 15:00 Last Session